ODU ENGINEERING PLATFORM
Custom Connectors, Cable Assembly and Vertical Integration

Custom Connector Capabilities

EXTREME DESIGNS - PUSHING THE LIMITS

See below some of our technical capabilities that have been used for specific custom applications. We continuously work with our customers to meet the most extreme technical challenges.

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High current

2,400 A

High voltage

56 kV (DC) 36kV (AC)

Water protection

IP67 / IP68 / IP69K / IP6K9K

Vacuum tightness

1 x 10-9 mbar I/s

Salt spray

700 hours

EMC / EMI protection

>75dB [0 - 5 MHz)
>65dB [5MHz - 500 MHz)

High speed data rate

USB® 3.2 Gen 1x1 – 5 GBit/s¹ / HDMI® – 14.4 Gbit/s¹ / 10 Gbit Ethernet – 10 Gbit/s¹

Operating temperature

Up to 300 °C

Pressure

650 bar [9427 psi] operating receptacle
500 bar [7251 psi] operating mated condition
1000 bar (14503 psi) burst

Vibration

LV214 Severity Level 4 (20 g, 10 - 2000 Hz, 22 h)
Four-time multisinus per three-dimensional axis (16 g, 20 - 2000 Hz, 65 h per axis)

Mating cycles

> 1 Million

Hydraulic connection

25 bar (362 psi) operating

Pneumatic connection

20 bar (290 psi) operating

Fiber optic

< 1dB typical @ 100,000 mating cycles single mode/multimode

Magnetic permeability

magnetic permeability µr < 1.0005

Environmental

Salt spray / fog, chemical resistance
UV, Arizona dust, radiation, sterilization

Shock

1,000 g

Contact density

1 contact / mm²

Smallest contact diameter

0.3 mm

Smallest circular connector diameter

5 mm

On driving test

Electric vehicle adapter

Self finding solutions

+/- 5 mm float (shield and tight)

1These ODU specific connectors can transmit common data transmission protocols such as USB® 3.2 Gen 1x1 and HDMI®, but they are not USB®- or HDMI®-standard connectors.

ODU Cable Assembly

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ODU VERTICAL INTEGRATION

ODU is a worldwide company that prides itself on internal capabilities but also has access to reputable vendors around the world, enabling us to provide you with a one stop value added solution to your manufacturing needs.

Manufacturing capabilities in China, Germany, Romania, and Mexico

  • CNC turning (up to 12 Axis)
  • Milling
  • Internal tool design & fabrication
  • Surface plating technology (barrel, rack, reel-to-reel)
  • Mold tool design & fabrication
  • Thermoplastic injection molding
  • Stamping (up to 50 tons)
  • Bonding & sealing
  • Die casting
  • Special quality screening (magnetism, hermetic etc..)
  • Assembly
    • Manual, semi-automated or automated
    • Full turnkey solutions
    • Value add solutions
    • Laser etching & marking
    • Silicone overmolding (LSR and HTV) for cable assembly
    • Private labeling
    • Rapid low volume prototyping
    • High volume production

ODU CONNECT