Custom Solutions

Product Features

  • Rapid prototyping & product development
  • Local one-to-one engineering support
  • Competitive lead time
  • Cable assembly integrated solutions
  • Factory direct
  • Product tool design
  • Custom Part design
  • Thermoplastic injection molding design and fabrication
  • CNC tooling design and development
  • Bonding and laser etching
  • Assistance with custom cable design and drawing
  • Engineering and design services
  • ITAR regulated facilities
  • Full Turnkey solutions
  • Private labeling

Custom Connector Capabilities


See below some of our technical capabilities that have been used for specific custom applications. We continuously work with our customers to meet the most extreme technical challenges.


High current

2,400 A

High voltage

56 kV (DC) 36kV (AC)

Water protection

IP67 / IP68 / IP69K / IP6K9K

Vacuum tightness

1 x 10-9 mbar I/s

Salt spray

700 hours

EMC / EMI protection

>75dB [0 - 5 MHz)
>65dB [5MHz - 500 MHz)

High speed data rate

USB® 3.2 Gen 1x1 – 5 GBit/s¹ / HDMI® – 14.4 Gbit/s¹ / 10 Gbit Ethernet – 10 Gbit/s¹

Operating temperature

Up to 300 °C


650 bar [9427 psi] operating receptacle
500 bar [7251 psi] operating mated condition
1000 bar (14503 psi) burst


LV214 Severity Level 4 (20 g, 10 - 2000 Hz, 22 h)
Four-time multisinus per three-dimensional axis (16 g, 20 - 2000 Hz, 65 h per axis)

Mating cycles

> 1 Million

Hydraulic connection

25 bar (362 psi) operating

Pneumatic connection

20 bar (290 psi) operating

Fiber optic

< 1dB typical @ 100,000 mating cycles single mode/multimode

Magnetic permeability

magnetic permeability µr < 1.0005


Salt spray / fog, chemical resistance
UV, Arizona dust, radiation, sterilization


1,000 g

Contact density

1 contact / mm²

Smallest contact diameter

0.3 mm

Smallest circular connector diameter

5 mm

On driving test

Electric vehicle adapter

Self finding solutions

+/- 5 mm float (shield and tight)

1These ODU specific connectors can transmit common data transmission protocols such as USB® 3.2 Gen 1x1 and HDMI®, but they are not USB®- or HDMI®-standard connectors.


Glass seal connector for weighing systems in raw material mining

ODU manufactures vacuum connectors for load cells for stationary lorry scales. The weighing systems in the raw material...

Screw locking for flow sensors

A connector system is in use for measuring and monitoring the flow volume, e.g., in pipelines/pressure pipes...

Submarine technology

Sonar units are used on submarines for location purposes. The interface between the sonar unit inside the submarine and...

Pluggable modules for industrial controller

ODU did not deliver any connectors in the customary sense for the application-specific development.