Custom Solutions

ODU offers a wide variety of transmissions in our circular and modular hybrid connectors including signal, power, coax, data, gas and liquids. The most commonly requested combinations are : power and signal, power and data, signal and data, signal and coax, coax and liquid and coax and gas.

CUSTOM/HYBRID CONNECTOR CAPABILITIES

  • Rapid product development
  • Local one-to-one engineering support
  • Competitive lead time
  • Cable assembly integrated solutions
  • Factory direct
  • Product tool design
  • Custom part design
  • Thermoplastic injection molding design and fabrication
  • CNC tooling design and development
  • Bonding and laser etching
  • Assistance with custom cable design and drawing
  • Engineering and design services
  • ITAR regulated facilities
  • Full turnkey solutions
  • Private labeling

Custom Connector Capabilities

EXTREME DESIGNS - PUSHING THE LIMITS

See below some of our technical capabilities that have been used for specific custom applications. We continuously work with our customers to meet the most extreme technical challenges.

achieved-extremes.jpg

High current

2,400 A

High voltage

56 kV (DC) 36kV (AC)

Water protection

IP67 / IP68 / IP69K / IP6K9K

Vacuum tightness

1 x 10-9 mbar I/s

Salt spray

700 hours

EMC / EMI protection

>75dB [0 - 5 MHz)
>65dB [5MHz - 500 MHz)

High speed data rate

USB® 3.2 Gen 1x1 – 5 GBit/s¹ / HDMI® – 14.4 Gbit/s¹ / 10 Gbit Ethernet – 10 Gbit/s¹

Operating temperature

Up to 300 °C

Pressure

650 bar [9427 psi] operating receptacle
500 bar [7251 psi] operating mated condition
1000 bar (14503 psi) burst

Vibration

LV214 Severity Level 4 (20 g, 10 - 2000 Hz, 22 h)
Four-time multisinus per three-dimensional axis (16 g, 20 - 2000 Hz, 65 h per axis)

Mating cycles

> 1 Million

Hydraulic connection

25 bar (362 psi) operating

Pneumatic connection

20 bar (290 psi) operating

Fiber optic

< 1dB typical @ 100,000 mating cycles single mode/multimode

Magnetic permeability

magnetic permeability µr < 1.0005

Environmental

Salt spray / fog, chemical resistance
UV, Arizona dust, radiation, sterilization

Shock

1,000 g

Contact density

1 contact / mm²

Smallest contact diameter

0.3 mm

Smallest circular connector diameter

5 mm

On driving test

Electric vehicle adapter

Self finding solutions

+/- 5 mm float (shield and tight)

1These ODU specific connectors can transmit common data transmission protocols such as USB® 3.2 Gen 1x1 and HDMI®, but they are not USB®- or HDMI®-standard connectors.

Applications

Coil plug for MRI

Magnet resonance tomography is an medical diagnostic imaging technique.

Other MRI applications

World-renowned manufacturers rely on the ODU-MAC® system as the dependable interface between the various patient coils...

INVERTOR SERIES

Working in partnership with our customer, ODU created innovative solutions for operating efficiency and safety with the...

GROUNDING SET WITH GDFI FUNCTION

It was necessary to include the measuring of the insulation resistance, the grounding set function and the Ground Fault...