ODU Custom Connector Solutions | Custom-made for your success

ODU offers a wide variety of transmissions in our circular and modular hybrid connectors including signal, power, coax, data, gas and liquids. The most commonly requested combinations are : power and signal, power and data, signal and data, signal and coax, coax and liquid and coax and gas.

CUSTOM/HYBRID CONNECTOR CAPABILITIES

Rapid product development
Local one-to-one engineering support
Competitive lead time
Cable assembly integrated solutions
Factory direct
Product tool design
Custom part design
Thermoplastic injection molding design and fabrication
CNC tooling design and development
Bonding and laser etching
Assistance with custom cable design and drawing
Engineering and design services
ITAR regulated facilities
Full turnkey solutions
Private labeling

Custom Connector Capabilities

EXTREME DESIGNS - PUSHING THE LIMITS

See below some of our technical capabilities that have been used for specific custom applications. We continuously work with our customers to meet the most extreme technical challenges.

High current

2,400 A

High voltage

56 kV (DC) 36kV (AC)

Water protection

IP67 / IP68 / IP69K / IP6K9K

Vacuum tightness

1 x 10^-9 mbar I/s

Salt spray

700 hours

EMC / EMI protection

>75dB [0 - 5 MHz)
>65dB [5MHz - 500 MHz)

High speed data rate

USB^® 3.2 Gen 1x1 – 5 GBit/s¹ / HDMI^® – 14.4 Gbit/s¹ / 10 Gbit Ethernet – 10 Gbit/s¹

Operating temperature

Up to 300 °C

Pressure

650 bar [9427 psi] operating receptacle
500 bar [7251 psi] operating mated condition
1000 bar (14503 psi) burst

Vibration

LV214 Severity Level 4 (20 g, 10 - 2000 Hz, 22 h)
Four-time multisinus per three-dimensional axis (16 g, 20 - 2000 Hz, 65 h per axis)

Mating cycles

> 1 Million

Hydraulic connection

25 bar (362 psi) operating

Pneumatic connection

20 bar (290 psi) operating

Fiber optic

< 1dB typical @ 100,000 mating cycles single mode/multimode

Magnetic permeability

magnetic permeability µr < 1.0005

Environmental

Salt spray / fog, chemical resistance
UV, Arizona dust, radiation, sterilization

Shock

1,000 g

Contact density

1 contact / mm²

Smallest contact diameter

0.3 mm

Smallest circular connector diameter

5 mm

On driving test

Electric vehicle adapter

Self finding solutions

+/- 5 mm float (shield and tight)

¹These ODU specific connectors can transmit common data transmission protocols such as USB^® 3.2 Gen 1x1 and HDMI^®, but they are not USB^®- or HDMI^®-standard connectors.

Cable
Assembly

Connector Solution Portfolio